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chemical blowing agents | organic peroxide masterbatch | eva encapsulating film
Zebra-flow, organic peroxide masterbatches
The company Zebra-flow GmbH supplies organic peroxide masterbatches for
compounding of PP and crosslinking of PE and EVA. A list of advantages versus
disadvantages and a list of all peroxide products available can be found at the
end of this page.
PP COMPOUNDING
For this application we supply different concentrated Masterbatches based on
a PP carrier resin. The peroxide masterbatch will be added to the compounding
process like a normal masterbatch. During the compounding process the peroxide
will cut down the molecule chain which will lead to a shorter average chain
length of the PP. This will create a higher MFI by the so called CR (controlled
rheology) process and a narrower chain length distribution in the polymer. By
this process it is possible to create small changes of the MFI from 4 to 12 but
also big changes to several hundredth. The main advantage is the very safe and
easy dosing. Due to the availability of concentrations between 2 to 40% peroxide
it is no problem to set the final value of the MFI very accurate. In the list
below you can see which grades of peroxide Masterbatches are available for PP
processing.
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Dosing level of Peroxid Masterbatches
versus the MFI change in PP |
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Theoretical value!! |
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Zebra flow |
Zebra flow |
Zebra-flow |
Zebra flow |
Zebra flow |
|
Type |
T087 (40%) |
T036 (20%) |
T025
(10%) |
T056
(5%) |
T057
(2%) |
|
|
PP40 |
PP20 |
PP10 |
PP5 |
PP2 |
|
Percent Peroxid Masterbatch |
MFI
change |
MFI
change |
MFI
change |
MFI
change |
MFI
change |
|
0,00 |
% |
4 |
4 |
4 |
4 |
4 |
|
0,25 |
% |
75 |
38 |
19 |
9 |
5 |
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0,50 |
% |
190 |
95 |
48 |
24 |
10 |
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0,75 |
% |
570 |
285 |
143 |
71 |
29 |
|
1,25 |
% |
840 |
418 |
209 |
104 |
42 |
PE and EVA crosslinking
For this application we produce different Masterbatches with bis-peroxides
and dicumylperoxides and with concentrations between 10 and 40%. Information for
this products will be send on request.
Peroxid Masterbatches
Examples of application
Zebra-flow Peroxid Masterbatches
ORGANIC PEROXID MASTERBATCH WITH PP, PE or EVA CARRIER
Advantages over common powder mixes or absorbent type granules
 | MFI can be set online during PP compounding |
 | Absolutely dust free |
 | Easy to convey |
 | Easy and clean to dose |
 | No sticking in feeder |
 | Available in different concentrations |
 | PP carrier without filler |
 | PE and EVA carrier with or without filler and nucleating agent |
 | Safe and clean to handle |
 | No transport problem, no hazard |
 | Packed in PE bags, easy and cheap to dispose packaging |
Main applications
 | Compounding of PP (increase of MFI on the machine) |
 | Injection moulding of PP, easier mould filling, less number of different
PP required, solves mould filling problems |
 | Crosslinking of PE and EVA (foam or compact) |
Peroxid Masterbatches Zebra-flow
| Peroxides |
Trade names
of peroxide |
Carrier |
% Peroxide |
Product name |
|
Bis(tert-butylperoxyisopropyl) benzen |
Akzo Percadox 14S
Pergan BIB
Peroxid ChemieDIPP2
Atofina Luperox 802 |
PP
PE LD
EVA |
2
5
10
20
40
10
20
10
20
40 |
Zebra-flow T057/PP2
Zebra-flow T056/PP5
Zebra-flow T025AS/PP10
Zebra-flow T036/PP20
Zebra-flow T087/PP40
Zebra-flow T039
Zebra-flow T040
Zebra-flow T150
Zebra-flow T151
Zebra-flow T152 |
|
Dicumylperoxide |
Akzo Trigonox BC FF
Pergan DC
Peroxid Chemie DCUP
Atofina Luperox DCSC |
PE LD
EVA |
10
20
10
20
40 |
Zebra-flow T155
Zebra-flow T035
Zebra-flow T156
Zebra-flow T027
Zebra-flow T153
(on request only) |
|
2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane |
Akzo Trigonox 101
Pergan HX
Peroxid Chemie DHBP
Atofina Luperox 101 |
PP
EVA |
10
10 |
Zebra-flow T028
Zebra-flow T161 |
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3,6,9-Triethyl-3,6,9-trimethyl-1,4,7-triperoxonan |
Akzo Trigonox 301 |
PP |
20 |
Zebra-flow T094
(on request only) |
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