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chemical blowing agents | organic peroxide masterbatch | eva encapsulating film

Zebra-flow, organic peroxide masterbatches

 

The company Zebra-flow GmbH supplies organic peroxide masterbatches for compounding of PP and crosslinking of PE and EVA. A list of advantages versus disadvantages and a list of all peroxide products available can be found at the end of this page.

PP COMPOUNDING

For this application we supply different concentrated Masterbatches based on a PP carrier resin. The peroxide masterbatch will be added to the compounding process like a normal masterbatch. During the compounding process the peroxide will cut down the molecule chain which will lead to a shorter average chain length of the PP. This will create a higher MFI by the so called CR (controlled rheology) process and a narrower chain length distribution in the polymer. By this process it is possible to create small changes of the MFI from 4 to 12 but also big changes to several hundredth. The main advantage is the very safe and easy dosing. Due to the availability of concentrations between 2 to 40% peroxide it is no problem to set the final value of the MFI very accurate. In the list below you can see which grades of peroxide Masterbatches are available for PP processing.

Dosing level of Peroxid Masterbatches

versus the MFI change in PP

Theoretical value!!

Zebra flow

Zebra flow

Zebra-flow

Zebra flow

Zebra flow

Type

T087 (40%)

T036 (20%)

T025

(10%)

T056

(5%)

T057

(2%)

PP40

PP20

PP10

PP5

PP2

Percent Peroxid Masterbatch

MFI

change

MFI

change

MFI

change

MFI

change

MFI

change

0,00

%

4

4

4

4

4

0,25

%

75

38

19

9

5

0,50

%

190

95

48

24

10

0,75

%

570

285

143

71

29

1,25

%

840

418

209

104

42

PE and EVA crosslinking

For this application we produce different Masterbatches with bis-peroxides and dicumylperoxides and with concentrations between 10 and 40%. Information for this products will be send on request.

Peroxid Masterbatches

Examples of application

Zebra-flow Peroxid Masterbatches

ORGANIC PEROXID MASTERBATCH WITH PP, PE or EVA CARRIER

 

Advantages over common powder mixes or absorbent type granules

 

bulletMFI can be set online during PP compounding
bulletAbsolutely dust free
bulletEasy to convey
bulletEasy and clean to dose
bulletNo sticking in feeder
bulletAvailable in different concentrations
bulletPP carrier without filler
bulletPE and EVA carrier with or without filler and nucleating agent
bulletSafe and clean to handle
bulletNo transport problem, no hazard
bulletPacked in PE bags, easy and cheap to dispose packaging

 

 

Main applications

 

bulletCompounding of PP (increase of MFI on the machine)
bulletInjection moulding of PP, easier mould filling, less number of different PP required, solves mould filling problems
bulletCrosslinking of PE and EVA (foam or compact)

 

 

Peroxid Masterbatches Zebra-flow

Peroxides Trade names

of peroxide

Carrier % Peroxide Product name
Bis(tert-butylperoxyisopropyl) benzen Akzo Percadox 14S

Pergan BIB

Peroxid ChemieDIPP2

Atofina Luperox 802

PP

 

 

 

 

PE LD

 

EVA

2

5

10

20

40

10

20

10

20

40

Zebra-flow T057/PP2

Zebra-flow T056/PP5

Zebra-flow T025AS/PP10

Zebra-flow T036/PP20

Zebra-flow T087/PP40

Zebra-flow T039

Zebra-flow T040

Zebra-flow T150

Zebra-flow T151

Zebra-flow T152

Dicumylperoxide

Akzo Trigonox BC FF

Pergan DC

Peroxid Chemie DCUP

Atofina Luperox DCSC

PE LD

 

 

EVA

10

20

 

10

20

40

Zebra-flow T155

Zebra-flow T035

 

Zebra-flow T156

Zebra-flow T027

Zebra-flow T153

(on request only)

2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane Akzo Trigonox 101

Pergan HX

Peroxid Chemie DHBP

Atofina Luperox 101

PP

 

EVA

10

 

10

Zebra-flow T028

 

Zebra-flow T161

3,6,9-Triethyl-3,6,9-trimethyl-1,4,7-triperoxonan Akzo Trigonox 301 PP

20

Zebra-flow T094

(on request only)